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PolyHex™ disc filter sectors in operation (OCC application)

Disc filter upgrade increases OCC production by 29%

ANDRITZ PolyHex bagless sectors exceed capacity target

To raise long-fiber disc filter capacity from 340 to 410 bdmt/d without expanding the machine footprint, an OCC mill partnered with ANDRITZ to upgrade its existing installation with PolyHex™ bagless disc filter sectors.

Impressive results

  • Production increase: +29%
  • Customer target overachieved
  • Slightly improved outlet dry content
  • Broader and more stable operating window
  • Considerably reduced maintenance efforts

Contact our disc filter experts to discuss the best upgrade solution for your disc filter: PolyHex@andritz.pro

The case study

The challenge

The existing disc filter had become a capacity bottleneck. The mill required a 20% production increase while maintaining reliable operation and product quality. 

Upgrade scope

ANDRITZ replaced the existing bag sectors with new PolyHex™ bagless sectors featuring an enlarged dewatering surface and optimized filtrate flow. To support the higher production rate, the discharge screw system was also adapted. 

 

PolyHex™ disc filter sectors in operation (OCC application)

The results in detail

The performance test exceeded expectations. Following the upgrade, the disc filter was no longer a bottleneck in the production line.

 

Available for many disc filter brands and models

PolyHex™ sectors fit a wide range of ANDRITZ and non-OEM disc filter designs, enabling simple, cost-effective upgrades.

 

 

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